Here are my latest turnings. The photos are captioned and should be self explanatory.
Starting with the most current…
Here are my latest turnings. The photos are captioned and should be self explanatory.
Starting with the most current…
In my previous posting on updating my CNC Router, I replaced the mechanical system with a whole new system that was more stable structurally than my original home brew system. I mounted the new mechanical system on the old system’s frame (as it was mobile and could be folded up for storing) and kept the old system’s electronics.
I soon found that the old electronics were not going to work very well with the new mechanicals. The new mechanism had a lower resolution movement per step of the stepper motors (to allow faster movement), but this meant the electronics had to be modified for finer steps per revolution (microstepping) and the old electronics were implemented with low cost stepper drivers and could not drive the motors fast enough with the increased stepping rate. I concluded that it was time to totally redesign the electronics to meet the improved stability of the new mechanicals.
I purchased the electronics in the Winter of 2016 but only recently got around to working on it.
The results are SPECTACULAR! Not only is the new system a lot faster (3-5X), it is also a lot quieter with the faster switching electronics. The resolution and accuracy appear to be excellent and MUCH smoother!
Here is the old hybrid system with the new electronics sitting on the table next to the router. I did this to make sure everything was tuned up before I tore apart the old electronics.
The results were very promising but only after I also replaced the Z Plate in the Shapeoko mechanicals. The old Z Plate had too much flex and would not be able to handle the work loads I have in mind.
Here is the new system with the new electronics and enclosure with the wiring cleaned up and routed through cable carrying drag chains.
Here is a closeup of the new electronics in the enclosure. The drivers are much more powerful and the power supply for the motors was doubled in voltage (48V) to increase the stepping speed.
Here’s the new unit stowed. It tucks into its spot a lot closer now since the platform closes to full vertical now and I got rid of the attached display and keyboard. The new system uses Virtual Networking Console (VNC) so I can run the system from my laptop without any wired connection.
Finally, for the first test, I decided to try the Pottery Stamp I’ve made with my original router. I checked in with Matt and asked if he wanted any changes before I made another one. As it turned out, he wanted a smaller version, which made this new one much more challenging! Happily, the new router was up to the task and produced a very high quality cutting with walls as thin as 18mil and wall height of 187.5mil (10:1 aspect ratio)!
Having made some progress on my wood lathe, I couldn’t stop there and simply HAD to turn a better handle on the stamp. Here ya go:
The 3D printer that ‘Santa Claus’ brought to us in December, proved to be SOOOOO useful, I knew that I couldn’t live without one at the Little House in the Village (LHV)! So…
I ordered one about 8 weeks ago and it finally arrived last week! Having built the previous one, with the help of the entire family, this one was a breeze to assemble, although it did take longer in elapsed time doing it single handedly (about 5-6 hours).
I considered going with a different printer, lower cost and not a long lead time, but the quality and features (Auto calibrate being the most significant) of the Prusa convinced me to stick with a winner!
I noticed a few improvements or tweaks in the design since the previous unit telling me that the company is constantly monitoring their product and continuously making improvements – a very good sign!
So here it is:
I did make a mistake in assembly that cost me during the calibration cycle (you can see a nasty dig in the right hand side of the platen). This can be replaced, but, so far, I haven’t printed anything so wide that I would need that area of the bed. Since then I was able to realign the assembly and was able to perform a good calibration of the unit. I think this unit has much better print quality than the first one.
I switched cameras on this one, using the small camera designed specifically for the Raspberry Pi. The reason for this is that I discovered that the camera really needs to be mounted on the platen, otherwise the timelapse videos will drive you nuts as the workpiece keeps moving with respect to the camera. With this arrangement, the camera and workpiece have the same frame of reference and you can easily see it being ‘built’.
The camera mount came from www.thingiverse.com/thing:2113975. However I made a mistake printing this in PLA. The part connected to the platen ‘drooped’ after I printed a couple of ABS parts (which has a much hotter platen). I’ve since reprinted the one piece in ABS.
The 3D Print server works very well with this camera:
Having a queue of projects and add-ons for the printer, I spent the next couple of days printing various items…
With my limited space at LHV, I knew that the printer would be relegated to the garage/workshop, which is both dusty and humid. Humidity and 3D filaments don’t mix well – or, I should say, they mix TOO well with 3D filaments LOVING to absorb any moisture in the air. So, I needed a setup where the filament was kept in a dry spot. After some research, I discovered that Food Dehydrators are very popular mods for 3D printers and this led me to this next series of photos…
I found a Food Dehydrator and a plastic Cake Transporter that appeared to be ‘right sized’ for this application. The Food Dehydrator was PERFECTLY sized with the cake transporter base fitting just inside the rim of the dehydrator, I didn’t need any modifications for the dehydrator base.
I was then able to cut out openings in the cake transporter base with a flush cutting router bit in my trim router. The lazy susan, used to allow the spool to spin freely, was also ‘off the shelf’ and it just took a couple of simple 3D printed add-ons to complete the dryer!
I’m trying a simpler enclosure (a large cardboard box) this time around, but I may go the same route as HIW as the cardboard box is a bit too rickety. We’ll see and I’ll update this when I reach a conclusion…